Mazak 640m Iso Programming Manual

  1. Mazak 640m Iso Programming Manual Download
  2. Mazak 640m Iso Programming Manual Pdf
  3. Mazak 640m Alarm List

Feb 25, 2019 Download PDF Programming Manual Mazak MAZATROL CAM M-2 EIA/ISO - CNC Manual Mazak Mazatrol CAM M-2 Operating Manual pdf - CNC Manual Just realised the first one was eia. Not sure if the second one helps but browse the site. There are programming manuals for later controllers that may get you going. Mazak T32 Program Manual Mazak T32 Manual Read/Download Mazak Programming Manual Mazatrol T32 3 Document 2009 Yamaha Fx Cruiser Service Manual Answers Accounting Principles Ninth Edition Chapter. Directly with most machine controls, the only exceptions are controls that do not use a standard ISO protocol such as the Mazak T32 in Mazatrol mode.

We set a precedent in CNC development with the introduction of our MAZATROL programming language in 1981. And, over the last three decades, we’ve continued to improve upon this programming language to easily put infinite part production capabilities under your control.

Mazak 640m Iso Programming Manual Download

MAZATROL makes it possible to run our machines using conversational or EIA/ISO programming. Available on all of our CNC systems, this proprietary programming language brings versatility and ease of use to your production floor.

Programming

MAZATROL

THE ORIGINAL CONVERSATIONAL SOLUTION FOR PART PROGRAMMING

First introduced on the MAZATROL T-1 control equipped on the QUICK TURN 10', MAZATROL is a wizard-like programming mode that bypasses the use of G-code. This makes it possible for inexperienced operators to quickly and easily develop machining programs while out on the shop floor.

Operators begin the process answering conversationally displayed questions about the intended workpiece. These include type of material, O.D./I.D. dimensions and part lengths, among other queries. Then, according to the input data, the MAZATROL control automatically calculates intersection coordinates and tool index positioning in addition to optimized cutting conditions and machining processes.

As these questions are answered, the control constructs the program, then allows the machinist/programmer to visually check the tool path and verify the program. In the event of program flaws or missing information, the control will display an alert and the programmer must remedy the problem.

Advanced program functions of MAZATROL include:

  • Tool Data Integration
  • Adjustable Ultra Precision
  • Quick EIA
  • Quick MAZATROL
  • Full-Machine Simulation
  • Microsoft® Windows® Integration
  • Part Offset Support
  • Tool Offset Support
  • Spare Tool Setup
  • FANUC-Compatible G-code Support
  • Easy G10 Data Change
  • Flexible Macro Variables

Mazak 640m Iso Programming Manual Pdf

MAZATROL CNC Controls

AI-POWERED PROGRAMMING FOR THE MOST COMPLEX PARTS

The next generation of MAZATROL Smooth CNC technology, the MAZATROL SmoothAi control and associated software packages deliver powerful digital enhancements that add efficiency and value throughout the machining process with the power of artificial intelligence (AI), machine learning and advanced data management technology.

The control incorporates a wide variety of advanced programming functions that allow it to offer complete ease of use and ensure high-speed, high-accuracy machining performance.

Functions Include:

  • Solid MAZATROL utilizes 3D CAD data and AI-enhanced machining process selection to provide optimized MAZATROL programs.
  • SMOOTH Ai Spindle leverages AI technology to optimize cutting conditions and surface finishes through automatic spindle vibration detection.
  • Ai Thermal Shield ensures stable machining accuracy through machine-learning-enhanced heat displacement compensation.
  • MAZATROL TWINS provides complete machine simulations to give programmers the ability to access virtual machines in their offices.
  • SMOOTH CAM Ai gives operators the ability to simulate and analyze data for multiple machines and optimize machining parameters in real time.
  • SMOOTH Robot Cell Controller simplifies programming and using robots with dedicated management software for high-mix/low-volume production.
  • SMOOTH Project Manager allows users to synchronize the data associated with machining programs across an entire manufacturing facility, including to virtual machines created with MAZATROL TWINS.
  • SMOOTH Machining Configuration (SMC) enables real-time process optimization with slider switches that allow operators to vary a wide range of cutting parameters.
  • SMC Plus serves as an optional software module that assists operators in correcting tool contact points in EIA programs using 3D part models for improved accuracy and part quality.

Mazak 640m Alarm List

Ergonomics also play an important role in the functionality of this control. A large 19' display presents all of the critical machine data on a single page, while the tilt control panel allows for optimal positioning based on operator height. For additional functionality, an optional second screen can provide data from SMOOTH Ai Spindle, SMOOTH PMC and SMOOTH RCC. An intuitive multi-touch screen enables fast and smooth programming operations. An SD card allows the CNC to store up to 32GB of data.

Mazak G code list for cnc machinists who work on MAZAK machining centers.

Mazak G Code List

G CodeFunction
G00Positioning
G01Linear interpolation
G01.1Threading with C-axis interpolation
G02Circular interpolation (CW)
G03Circular interpolation (CCW)
G02.1Spiral interpolation (CW)
G03.1Spiral interpolation (CCW)
G04Dwell
G05High-speed machining mode
G06.1Fine spline interpolation
G06.2NURBS interpolation
G07Virtual-axis interpolation
G07.1Cylindrical interpolation
G09Exact-stop check
G10Data setting mode ON
G10.1Command address OFF
G11Data setting mode OFF
G12.1Polar coordinate interpolation ON
G13.1Polar coordinate interpolation OFF
G17X-Y plane selection
G18Z-X plane selection
G19Y-Z plane selection
G20Inch command
G21Metric command
G22Pre-move stroke check ON
G23Pre-move stroke check OFF
G27Reference point check
G28Reference point return
G29Return from reference point
G30Return to 2nd, 3rd and 4th reference points
G31Skip function
G31.1Multi-step skip 1
G31.2Multi-step skip 2
G31.3Multi-step skip 3
G33Thread cutting (straight, taper)
G34Variable lead thread cutting
G34.1Hole machining pattern cycle (on a circle)
G35Hole machining pattern cycle (on a line)
G36Hole machining pattern cycle (on an arc)
G37.1Hole machining pattern cycle (on a grid)
—G37Automatic tool length measurement
—G38Vector selection for tool radius compensation
G39Corner arc for tool radius compensation
G40Nose R/Tool radius compensation OFF
G41Nose R/Tool radius compensation (left)
G41.23-D tool radius compensation (left)
G42Nose R/Tool radius compensation (right)
G42.23-D tool radius compensation (right)
—G43Tool length offset (+)
G43.4Tool tip point control (Type 1) ON
G43.5Tool tip point control (Type 2) ON
—G44Tool length offset (–)
—G45Tool position offset, extension
—G46Tool position offset, reduction
—G47Tool position offset, double extension
—G48Tool position offset, double reduction
—G49Tool position offset OFF
G92Coordinate system setting/Spindle clamp speed setting
—G50Scaling OFF
—G51Scaling ON
—G50.1Mirror image OFF
—G51.1Mirror image ON
G50.2Polygonal machining mode OFF
G51.2Polygonal machining mode ON
G52Local coordinate system setting
G53Machine coordinate system selection
G54Selection of workpiece coordinate system 1
G55Selection of workpiece coordinate system 2
G56Selection of workpiece coordinate system 3
G57Selection of workpiece coordinate system 4
G58Selection of workpiece coordinate system 5
G59Selection of workpiece coordinate system 6
G54.1Additional workpiece coordinate systems
—G54.2Selection of fixture offset
G60One-way positioning
G61Exact stop mode
G61.1High-accuracy mode (Geometry compensation)
G62Automatic corner override
G63Tapping mode
G64Cutting mode
G65User macro single call
G66User macro modal call A
G66.1User macro modal call B
G67User macro modal call OFF
—G68Programmed coordinate rotation ON
—G69Programmed coordinate rotation OFF
G683-D coordinate conversion ON
G693-D coordinate conversion OFF
G270Finishing cycle
G271Longitudinal roughing cycle
G272Transverse roughing cycle
G273Contour-parallel roughing cycle
G274Longitudinal cut-off cycle
G275Transverse cut-off cycle
G276Compound thread-cutting cycle
G80Fixed cycle OFF
G283Front driling cycle
G284Front tapping cycle
G284.2Front synchronous tapping cycle
G285Front boring cycle
G287Outside driling cycle
G288Outside tapping cycle
G288.2Outside synchronous tapping cycle
G289Outside boring cycle
G290Fixed cycle A (Longitudinal turning cycle)
G292Threading cycle
G294Fixed cycle B (Transverse turning cycle)
—G71.1Fixed cycle (Chamfering cutter 1, CW)
—G72.1Fixed cycle (Chamfering cutter 2, CCW)
—G73Fixed cycle (High-speed deep-hole drilling)
—G74Fixed cycle (Reverse tapping)
—G75Fixed cycle (Boring 1)
—G76Fixed cycle (Boring 2)
—G77Fixed cycle (Back spot facing)
—G78Fixed cycle (Boring 3)
—G79Fixed cycle (Boring 4)
—G81Fixed cycle (Spot drilling)
—G82Fixed cycle (Drilling)
—G83Fixed cycle (Deep-hole drilling)
—G84Fixed cycle (Tapping)
—G84.2Fixed cycle (Synchronous tapping)
—G84.3Fixed cycle (Synchronous reverse tapping)
—G85Fixed cycle (Reaming)
—G86Fixed cycle (Boring 5)
—G87Fixed cycle (Back boring)
—G88Fixed cycle (Boring 6)
—G89Fixed cycle (Boring 7)
—G90Absolute data input
—G91Incremental data input
—G92.5Workpiece coordinate system rotation
G93Inverse time feed
G96Constant peripheral speed control ON
G97Constant peripheral speed control OFF
G94Feed per minute (asynchronous)
G95Feed per revolution (synchronous)
—G98Initial point level return in fixed cycles
—G99R-point level return in fixed cycles
G109Single program multi-system control
G110Cross machining control ON
G111Cross machining control OFF
G112M, S, T, B output to opposite system
G113Hob milling mode OFF
G114.3Hob milling mode ON
G16Polar coordinate input ON
G15Polar coordinate input OFF
G10.9Selection between diameter and radius data input
G130Tornado cycle
G136Measurement macro, workpiece/coordinate measurement
G137Compensation macro